About Self Lubricating Bushings
Self-Lubricating Bushings
Self-lubricating bushings (lubrication free bushings) are made up of one of four basic compositions:
- Strong Cast Bronze with Solid Lubricants
- Bronze Wrapped Bushings
- Bronze Powder with Steel Material
- Sintered Bronze
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Composite Self-Lubricating Bushings
Self-lubricating bushings are made up of one of two basic compositions;
- PTFE-Based Metal-Polymer Materials
- Thermoplastic-Based Metal-Polymer Materials
Lubrication free bushings are used in applications where extreme agitation of parts and the force of friction to wear on parts. These self-lubricating bushings are able to withstand high temperatures and have high load-bearing tolerances.
Bronze Backed, Bronze With PTFE Series - Metric
These Bushings are made of bronze backed with bronze powder PTFE/Pb, are dry bushings, and have the following layers:
- PTFE/Pb mixture 0.01-0.03mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bushing assembly, forming an oxide type solid lubricant film.
- Sintered bronze powder 0.20-0.35mm, provides max. thermal conductivity away from the bushing surface, also serves as a reservoir for the PTFE-lead mixture.
- Bronze backing, gives exceptionally high load carrying capacity, excellent heat dissipation. Have very good corrosion resistance.
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Steel Bronze With PTFE/Fiber Series - Metric
These Bushings are made of Steel bronze powder with PTFE/fiber, are dry bushings, and have the following layers:
- PTFE polymer fibers mixture 0.01-0.03mm are lead-free providing an excellent initial transfer film, which effectively coats the mating surface of the bushing assembly, forming an oxide type solid lubricant film.
- Sintered bronze powder 0.20-0.35mm, providing maximum thermal conductivity away from the bushing surface, also serves as a reservoir for the PTFE mixture.
- Steel backing, provides high load carrying capacity, excellent heat dissipation.
- Copper/Tin plating 0.002mm, provides good corrosion resistance
Steel Shell With POM Plastic Liner - Inch And Metric
These Bushings very similar to DX brand bushings in structure and are often substituted for DX bushings providing better value. Bushings are made of steel bronze powder with POM and have the following layers:
- POM 0.3-0.50mm, has high wear resistance and low friction even only minute quantities of lubricant are supplied, this bushing surface carries a pattern of circular indents which should be filled with grease on assembly of the bushing.
- Sintered bronze powder 0.20-0.35mm, provides max. thermal conductivity away from the bushing surface, also serves as a reservoir for the resin mixture.
- Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation.
- Copper plating 0.002mm providing good corrosion resistance.
Steel Shell, Bronze Powder With PTFE Fiber - Inch And Metric
Metallic Self-Lubricating (Lubrication Free) Bushings
Wrapped Bronze Series - Metric Wrapped Bronze With Thru Holes Series - Metric Cast Bronze With Solid Lubricant Plugs - Metric
Bimetal Wrapped Steel With Bronze Series - Metric
Metal Backed Bronze Powder And Solid Lubricants Series - Metric Metal Backed Bronze Powder And Graphite Series - Metric
Versatile Use Across IndustriesSelf lubricating bushings are widely utilized in automotive, industrial machinery, and construction equipment, offering reliable performance in challenging environments. Their robust design and maintenance-free operation make them the preferred choice for applications that demand longevity and durability. With flexible sizes and optimized load capacity, these bushings address a wide spectrum of engineering requirements.
Precision Engineering and DurabilityManufactured from bronze or composite with a precision machined finish, these single-row bushings ensure tight tolerances and smooth operation. Their metallic brown/gray color and ISO standard rating reflect superior build quality. The solid lubricant structure enables continuous self-lubrication, greatly reducing wear and extending service life under high-stress conditions.
FAQ's of Self Lubricating Bushings:
Q: How do self lubricating bushings reduce the need for regular maintenance?
A: These bushings are constructed with solid lubricants embedded in their structure, allowing them to continuously self-lubricate during operation. This eliminates the need for external lubrication and regular maintenance, enhancing reliability and reducing downtime in machinery and vehicles.
Q: What applications are ideal for using self lubricating bushings?
A: Self lubricating bushings are suitable for a variety of applications, including automotive systems, industrial machinery, and construction equipment. Their low friction, noise levels, and excellent corrosion resistance make them ideal for environments demanding consistent and high-performance operation.
Q: When is it recommended to use bushings with no seals and a press fit mounting?
A: If the operating environment is free from heavy contamination or debris and the application allows for tight tolerances, using bushings with no seals and a press fit mounting is advantageous. This design simplifies installation while the self-lubricating properties protect against wear without extra seals.
Q: Where can self lubricating bushings be sourced from in Germany?
A: These bushings can be acquired from reputable distributors, exporters, importers, suppliers, and traders specializing in bearing components across Germany. Ensure suppliers adhere to ISO standards for reliability and consistent quality.
Q: What is the process for installing self lubricating bushings in machinery?
A: Installation involves pressing the bushing into a precisely sized housing using an interference fit method. Careful alignment and correct bore/outside diameter selection are essential for optimal performance. Once fitted, the bushing requires no ongoing lubrication.
Q: How does the material choice (bronze or composite) benefit the bushing's performance?
A: Bronze offers strength, wear resistance, and high load capacity, suitable for demanding operations. Composite materials often enhance corrosion resistance, lower friction, and add versatility, making them ideal for a wider range of conditions.
Q: What advantages do these bushings provide compared to conventional bearings?
A: Compared to conventional bearings, self lubricating bushings offer lower maintenance requirements, enhanced corrosion resistance, quieter operation, and reliable performance at a broad temperature range and speeds up to 5000 rpm.